Nanxing CNC Nesting Machine - NCG2812


NCG2812 is a cnc machine top side boring,

grooving, cutting panel in line and shape could be done just in one process. This means the combination of automation, intelligence, and IT in production.

Open port is equipped to link with furniture software in following the preset data for processing work.

With professional Nesting software makes the processing much optimised, under controlled, well managed, design intended, and IT included for easy operation.

With this type of processing work can save labour force but without compromise in accuracy and efficiency.

SPECS

Control system: SYNTEC

Working range: X-axis: 2,800 mm Y-axis: 1,230 mm Z-axis: 30 mm

Working table: X-axis: 80 m/min Y-axis: 80 m/min Z-axis: 20 m/min

Main spindle: Quantity: 1 Power: 12 kW Rotating speed: 24,000 rpm Tool holder type: HSK-63F Collet type: ER32

ATC: Automatic tool changer with 12 slots Servo control

Drilling unit: Power: 2.5 kW Rotating speed: 4,000rpm Vertical drills: 10 Max. drill diameter: Φ35 mm

Vacuum pump: Quantity: 1 Power: 7.5 kW Suction flow rate: 300 m 3 /h

Dust extraction: Outlet: Φ200 mm Φ125mm*3 Speed required: 28 m/s

Air supply: Air pressure required: 6~7 kg/cm 2

Power supply: Voltage: 415V, 3-phase Frequency: 50 Hz

Total power: 28.3 kW

Floor space: L×W×H: 4,220×2,600×2,500 mm

Net weight: 2500 kg

Advantages

MACHINE BODY
Heavy duty machine body is welded with square tube and laser-cut steel plates, then through processing of advanced CNC machine for metal work, hence enhance the stability and strength, reduce the vibration in the process;

Some casting parts used on the machine guarantees long service life without deforming.

GANTRY
Compact support ribs inside gantry ensure the higher strength and stability, that means higher machining quality and longer service life;

All the machine bodies and gantries are through stress relief before installation.

QUALITY CONTROL
Advanced measuring equipment and strict QC system also help to make sure the final machines we offer to our customers are of high quality.

PROFESIONAL ASSEMBLY LINE
Assembly is final and important step for better machine performance. Nanxing’s professional assembly lines from machine body to small electrical components were by experienced technicians that guarantee machine standardisation and performance

PUSHING DEVICE

Pushing device with dust collection can be used to unload workpieces after finishing.


WORKING TABLE

One-piece pressure plate is easy to install or change. 2800*1230mm;

The crisscrossed grooves on table to improve the vacuum sorption performance. Table has divided by 5 sections, vacuum zones are controlled separately by valves.

1PC OIL VACUUM PUMP

1pcs 7.5kw oil cooling vacuum pumps with suction flow rate 300m³/h, pressure 0.5 kg/cm 2 for high-performance sorption on the table, thus panel could be fixed on the table firmly.

SIDE POSITIONING CYLINDERS AND ALIGNMENTS

There are 2 alignments on each side of X direction, and each alignment raised automatically by two side positioning cylinders. 8 cylinders, 4 alignments in total to fix panel in the process.

AUTOMATIC LUBRICATION

Grease main transmission components automatically so as to prevent machine components from aging thus reducing the maintenance work by operators.

Movement of each axis: X and Y direction

Transmitted by high-stiffness rack and pinion, dual guide rails on upside and underside ensure the high precision, stability, smooth running and long service life

Z DIRECTION

Ball screw gives the machine added precision in Z direction.


MOTOR

The accurate movement of each axis is ensured by the quality servo motors. X axis: 1.8kw*2; Y axis: 1.3kw Z axis: 1.3kw

Max travelling speed: X/Y/Z: 80/80/20m/min

POWERFUL MAIN SPINDLE

12kw Italian air cooled spindle: powerful, precise and stable, max rotating speed up to 24000rpm/min, can work with 50mm thick panel.

Coupler type HSK-63F making contact between tool holder and clamp closely, fix tightly, fast for ATC

Extra air blowing device on main spindle, prevent any possible influence caused by wood dust.

BORING BLOCK

10 vertical drills, rotating speed up to 4,000 rpm Rotating direction: clockwise, counter clockwise;

Each drill controlled separately. Diameter of drill shank: 10 mm; Max. borehole diameter: 35 mm; Center distance of drills: 32 mm;

COVER

Processing unit is fully covered by dust cover of good appearance for better working condition.

AUTOMATIC TOOL CHANGER WITH 12 SLOTS

Coupler type: HSK-63F;

The automatic servo tool change magazine with 12-slots suitable for complicated process requirements, no need to change tool manually offers maximum operation convenience, saves labor.

TOOL SETTING GAUGE AND LOCKER

The tool setting gauge gives the tool setting added speed and accuracy effectively.

The tool locker makes change tools convenient.

UNLOADING PUSHER

Unloading pusher with dust collection to clear the scraps left on the working table while unloading work pieces, that offers most convenience for following processing work.

DRAG CHAIN

High-quality drag chain used to drag and protect electric wire and air tube during movement of each axis for longer service life.

ELECTRIC EQUIPMENT: COMPUTER

IPC with Windows operating system; DELL display; USB port


CONTROL SYSTEM

SYNTEC control system provides stable performance, powerful functions and ease of use with friendly interface. (English and Chinese language are available)

Machine is standard with Nesting optimizing software. open port equipped to link with various international nesting software making processing much optimized, under controlled, well managed, design intended, and data networking included for easy operation.

Software adds “editor” for office using, machine is workable without furniture design software.

INDEPENDENT CONTROL CABINET

Electric components are of high quality and famous brand. Air conditioner to control the operating temperature for highest performance. Good documentation, each wire has unique code mark, easy for trouble shooting and online support.